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FEA Analyst / Mechanical Engineer

Zen Sherpa LLCRoseville, MN

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Overview

Schedule
Full-time
Career level
Senior-level
Remote
On-site
Benefits
Health Insurance
Dental Insurance
Vision Insurance

Job Description

📍 On-site🧳 Travel: ~10% annually

We’re looking for a Finite Element Analysis (FEA) Analyst to support advanced engineering simulations and mechanical design work for complex machinery, heavy equipment, and high‑capacity structures. Your work directly impacts product performance, safety, and innovation across our customers’ engineering programs.

You’ll analyze and improve the structural mechanics of mechanical systems, lead design efforts, and contribute to cutting‑edge engineering initiatives across multiple industries.

Requirements

🔧 What You’ll Do

  • Perform FEA simulations (linear, nonlinear, contact, buckling, fatigue, large‑deflection) using ANSYS or similar tools
  • Analyze and validate crane structures, lifting beams, rigging components, and heavy mechanical systems
  • Develop 3D models, detailed drawings, and engineering documentation in SolidWorks, Inventor, or Creo
  • Conduct hand calculations to verify FEA results and support design decisions
  • Lead mechanical design from concept through prototype, testing, and field implementation
  • Support customers with rapid engineering assessments and problem‑solving
  • Generate engineering reports, test plans, and work packs for fabrication and field execution
  • Collaborate with cross‑functional teams, fabricators, and field technicians
  • Mentor junior engineers and contribute to design reviews and process improvements

🎯 Must‑Have Qualifications

  • BSME 10+ years or MSME with 5+ years of hands-on, demonstrated FEA experience with the analysis of major components of heavy equipment that could be mobile or stationary equipment
  • 10+ years of mechanical engineering experience in cranes, lifting systems, or heavy mechanical equipment
  • Advanced FEA experience (ANSYS strongly preferred)
  • Strong background in structural mechanics, weldments, heavy steel structures, and load‑bearing systems
  • Proficiency in SolidWorks, Inventor, or Pro/E/Creo
  • Demonstrated ability to produce well‑documented calculations, FEA reports, and design packages
  • U.S. Citizen or Green Card holder
  • Ability to travel up to ~10%

🌟 Preferred Experience

  • Designing cranes, hoists, lifting beams, gantries, or high‑capacity structures
  • Experience with hydraulic or mechanical powertrain systems
  • Familiarity with offshore, industrial, or construction lifting environments
  • Knowledge of ASME B30, API, DNV, ABS or similar standards
  • Hands‑on exposure to fabrication, testing, or field commissioning

🏡 Work Environment

  • On-site at our Little Canada, MN offices
  • Occasional travel to customer sites, fabrication shops, or test facilities
  • Work closely with multidisciplinary engineering teams and field personnel

Benefits

We value our team's well-being and offer a robust benefits package to support your professional and personal growth:

  • Competitive Compensation: An attractive base salary, commensurate with experience.
  • Generous Time Off: Paid holidays, PTO, and flexible time off to recharge and maintain work-life balance.
  • Retirement Savings: 401(k) plan to secure your future.
  • Health and Wellness: Comprehensive medical, dental, vision, and life insurance coverage.
  • Disability Protection: Short-term and long-term disability plans for peace of mind.

Automate your job search with Sonara.

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FAQs About FEA Analyst / Mechanical Engineer Jobs at Zen Sherpa LLC

What is the work location for this position at Zen Sherpa LLC?
This job at Zen Sherpa LLC is located in Roseville, MN, according to the details provided by the employer. Some roles may also include multiple work locations depending on the requirement.
What pay range can candidates expect for this role at Zen Sherpa LLC?
Employer has not shared pay details for this role.
What employment applies to this position at Zen Sherpa LLC?
Zen Sherpa LLC lists this role as a Full-time position.
What experience level is required for this role at Zen Sherpa LLC?
Zen Sherpa LLC is looking for a candidate with "Senior-level" experience level.
What benefits are offered by Zen Sherpa LLC for this role?
Zen Sherpa LLC offers following benefits: Health Insurance, Dental Insurance, Vision Insurance, Disability Insurance, Life Insurance, Paid Holidays, Paid Vacation, Flexible/Unlimited PTO, 401k Matching/Retirement Savings, and Health & Wellness Programs for this position. Actual benefits may vary depending on the employer's policies and employment terms.
What is the process to apply for this position at Zen Sherpa LLC?
You can apply for this role at Zen Sherpa LLC either through Sonara's automated application system, which helps you submit applications 10X faster with minimal effort, or by applying manually using the direct link on the job page.