Manufacturing Engineering Intern (Summer / Fall)
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Overview
Job Description
At Heart Aerospace we develop the ES-30, a regional hybrid-electric airplane with a capacity of 30 passengers, an electric zero-emission range of 200 km and an extended hybrid range of 400 km. Heart is targeting type certification of the ES-30 by the end of the decade.
Your Mission:
At Heart Aerospace, we’re shaping the future of sustainable aviation with the ES-30 — a regional hybrid-electric airplane designed for a greener world. We’re seeking Mechanical Design & Structures Interns passionate about aircraft design, materials, and engineering fundamentals. Perfect for students pursuing Aerospace, Mechanical, or related degrees.
What You’ll Do:
- Assist in the design and development of aircraft structures (fuselage, wings, empennage, etc)
- Support CAD modeling using Siemens NX
- Implement changes to the design based on structural analyses (static, dynamic, fatigue, etc)
- Learn and support FEA modeling with tools like Nastran, Patran, Abaqus, or ANSYS
- Assist with structural test planning, data collection, and validation
- Collaborate with engineers on manufacturing support and design troubleshooting
- Learn composite design principles
- Participate in team meetings, design reviews, and technical discussions
What You’ll Learn:
- How aircraft primary structures go from concept to production
- Load analysis, structural testing, and mechanical reliability
- Building and evaluating FEA models
- GD&T, DFMEA, and fundamental manufacturing concepts
- How engineering teams collaborate in fast-paced aerospace environments
You'll Bring These Qualifications:
- Pursuing a Bachelor’s or Master’s in Aerospace, Mechanical, or related engineering
- Strong understanding of engineering principles and structural mechanics
- Familiarity with CAD tools (NX)
- Curious, motivated, and eager to learn
- Passionate about aircraft design and sustainable aviation
- Strong written and verbal communication skills
These Qualifications Would Be Nice to Have:
- Knowledge of composite materials (carbon, fiberglass) and metallic structures
- Experience with FEA methods or structural calculations
- Exposure to manufacturing processes or structural testing
- Understanding of FAA/EASA aircraft certification basics
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