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Mechanical Design Engineer

Compass Business Solutions, Inc.Beaver Falls, PA

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Overview

Schedule
Full-time
Education
Engineering (PE)
Career level
Senior-level
Remote
On-site
Benefits
Career Development

Job Description

Kenson Plastics- Mechanical Design Engineer (Hands-On / Prototyping)

Location: New Brighton, PA 

Position Type: Full-Time

Job Summary

Are you tired of being stuck at a desk all day or does the idea of that as your career path just not excite you? Kenson Plastics is looking for an entry-level or early-career Mechanical Design Engineer who wants to be hands-on at our R&D facility in New Brighton, PA. In this dynamic role, you will design, prototype, and iterate mechanical components, tooling, and molds and actively validate, machine, and test your designs on state-of-the-art 3-axis and 5-axis CNC machining centers.

Enjoy a healthy mix of engineering office work and an active manufacturing floor, with real opportunities for upward mobility into engineering or business leadership.

Key Responsibilities

  • 3D Modeling + Programming: Utilize CAD/CAM software to independently design parts, assemblies, molds, and advanced tool paths.

  • Mold + Tooling Engineering: Engineer molds and tooling, determining material requirements (aluminum blocks, composite tooling boards) and optimum blank sizes.

  • Fixture Fabrication: Design and physically build custom machining and assembly fixtures to streamline production.

  • Process Optimization: Develop efficient machining programs, incorporating well-thought-out tooling, feeds, speeds, and shop-floor feedback.

  • Quality + Metrology: Inspect finished parts using precision measurement tools to verify complete adherence to customer specifications.

  • Continuous Improvement: Proactively evaluate manufacturing processes for design efficiencies, cycle-time reductions, and quality enhancements.

  • Technical Documentation: Generate clear setup sheets, engineering drawings, and revision-controlled design packages.

  • Shop Safety + Organization: Maintain a safe, clean work environment and take direct ownership of tooling organization.

Qualifications & Requirements

  • Education: Bachelor of Science in Mechanical Engineering (BSME) or a related technical degree required. Recent graduates with strong project or internship backgrounds are encouraged to apply.

  • Technical Skills: Proficiency in 3D CAD platforms (e.g., SolidWorks, Creo, Fusion 360) and a solid foundation in CAM or CNC manufacturing principles required.

  • Communication & Math: Strong technical writing and verbal skills for cross-functional collaboration, alongside advanced mathematical and geometric reasoning for tolerance stack-ups and print evaluations required.

  • Physical Demands: Regular use of hands for prototyping and computer work; ability to stand, walk the production floor, and occasionally lift up to 50 lbs (molds and fixtures).

Ready to bring your designs to life on the shop floor? Apply today!

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FAQs About Mechanical Design Engineer Jobs at Compass Business Solutions, Inc.

What is the work location for this position at Compass Business Solutions, Inc.?
This job at Compass Business Solutions, Inc. is located in Beaver Falls, PA, according to the details provided by the employer. Some roles may also include multiple work locations depending on the requirement.
What pay range can candidates expect for this role at Compass Business Solutions, Inc.?
Employer has not shared pay details for this role.
What employment applies to this position at Compass Business Solutions, Inc.?
Compass Business Solutions, Inc. lists this role as a Full-time position.
What experience level is required for this role at Compass Business Solutions, Inc.?
Compass Business Solutions, Inc. is looking for a candidate with "Senior-level" experience level.
What education level is required for this job?
The education requirement for this position is Engineering (PE). Candidates with relevant qualifications or equivalent experience may also be considered.
What benefits are offered by Compass Business Solutions, Inc. for this role?
Compass Business Solutions, Inc. offers Career Development for this position. Actual benefits may vary depending on the employer's policies and employment terms.
What is the process to apply for this position at Compass Business Solutions, Inc.?
You can apply for this role at Compass Business Solutions, Inc. either through Sonara's automated application system, which helps you submit applications 10X faster with minimal effort, or by applying manually using the direct link on the job page.