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Mechanical Design Engineer, Body Structures, Frame (Autonomous Vehicle Team)

FoundationSan Francisco, California

$150,000 - $250,000 / year


Overview

Schedule
Full-time
Career level
Senior-level
Remote
On-site
Compensation
$150,000-$250,000/year
Benefits
Health Insurance
Dental Insurance
Vision Insurance

Job Description

Why We Are Hiring for This Role:

  • Design and develop the vehicle body and structural architecture to perform across extreme multi-environment conditions—from high-impact off-road shock loads to full water submersion and long-term vibration fatigue
  • Own structural performance from concept through prototype, using FEA and simulation-driven design to rapidly iterate on geometries, reduce material usage, and accelerate development cycles
  • Engineer frame systems that achieve an optimized stiffness-to-weight ratio through thoughtful material selection across steel alloys, aluminum extrusions, and composite structures.
  • Drive rapid prototyping efforts by translating CAD designs into physical builds using CNC machining, welding, sheet metal fabrication, and additive manufacturing
  • Design robust joints and interfaces that account for thermal expansion, corrosion between dissimilar metals, and long-term serviceability in harsh environments
  • Collaborate closely with robotics, suspension, and systems engineering to co-develop structural hardpoints, mounting interfaces, and routing pathways as part of a fully integrated vehicle architecture

What Kind of Person We Are Looking For:

  • 5+ years of hands-on experience designing and building structural mechanical systems
  • Strong proficiency in 3D CAD (SolidWorks, CATIA, NX, or similar), with a disciplined approach to assemblies, tolerancing, and managing complex multi-part systems
  • Experience using FEA and simulation tools (ANSYS, ADAMS, or similar) to inform design decisions, including structural, fatigue, and modal analysis
  • Practical experience with fabrication processes such as welding, machining, and sheet metal—comfortable working between CAD and the shop floor
  • Solid understanding of materials and their trade-offs in structural applications, including strength, fatigue, corrosion resistance, and weight
  • Experience designing for harsh environments, including water exposure, corrosion, and sealing of structural systems
  • Ability to think in systems—designing structures that integrate cleanly with actuators, wiring, fluid systems, and sensors from the outset

Benefits

  • We provide market standard benefits (health, vision, dental, 401k, etc.), equity. Join us for the culture and the mission, not for the benefits.

Salary

  • The annual compensation is expected to be between $150,000 - $250,000. Exact compensation may vary based on skills, experience, and location.

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FAQs About Mechanical Design Engineer, Body Structures, Frame (Autonomous Vehicle Team) Jobs at Foundation

What is the work location for this position at Foundation?
This job at Foundation is located in San Francisco, California, according to the details provided by the employer. Some roles may also include multiple work locations depending on the requirement.
What pay range can candidates expect for this role at Foundation?
Candidates can expect a pay range of $150,000 and $250,000 per year.
What employment applies to this position at Foundation?
Foundation lists this role as a Full-time position.
What experience level is required for this role at Foundation?
Foundation is looking for a candidate with "Senior-level" experience level.
What benefits are offered by Foundation for this role?
Foundation offers following benefits: Health Insurance, Dental Insurance, Vision Insurance, Paid Vacation, and 401k Matching/Retirement Savings for this position. Actual benefits may vary depending on the employer's policies and employment terms.
What is the process to apply for this position at Foundation?
You can apply for this role at Foundation either through Sonara's automated application system, which helps you submit applications 10X faster with minimal effort, or by applying manually using the direct link on the job page.