Quality Control Technician - Manufacturing (Nights)

Specific:

1. Perform visual and dimensional inspections on products from foil printing, die-cutting, and injection molding (IML) processes to ensure compliance with specifications and customer standards.
2. Verify print quality through color proofing and visual checks; must have the ability to distinguish colors accurately (color vision required).
3. Measure components using precision tools such as rulers, calipers, gauges, and micrometers to confirm dimensional accuracy.
4. Identify, document, and report non-conformities or deviations in real time to prevent defective product release.
5. Perform repetitive inspection tasks with accuracy and consistency throughout the shift.
6. Accurately complete all required documentation and inspection records in a timely manner.
7. Follow and enforce all applicable Safety Standards, Standard Operating Procedures (SOPs), Good Manufacturing Practices (GMPs), and internal quality system procedures.
8. Apply knowledge of SPC (Statistical Process Control), SQF, and HACCP standards to evaluate and maintain product quality.
9. Maintain familiarity with production processes, including flexographic printing, die-cutting, and injection molding with IML labels.
10. Utilize computers for quality data entry and reporting; proficiency with Windows OS and Microsoft Office programs (Excel, Word, Outlook) required.
11. Lift and move materials weighing up to 40 pounds as needed during inspections or sampling.
12. Maintain a clean and organized work area, complying with plant safety and hygiene standards.
13. Demonstrate flexibility by adapting to shift changes or covering for fellow employees when needed.
14. Understand and follow company policies and safety protocols at all times.
15. Exhibit the ability to work independently with minimal direct supervision while maintaining a high level of accountability.
16. Participate in cross-functional team support and perform additional duties as assigned by management in support of quality operations.

Eventual:

1. Perform routine and scheduled evaluations at multiple production stations, including Polytype, flexographic printing, die-cutting, and injection molding (IML), ensuring quality compliance throughout each process.
2. Accept or reject finished goods, raw materials, semi-finished products, or externally manufactured items based on inspection results, specification compliance, and visual evaluation.
3. Document inspection results accurately, including notations, deviations, and corrective actions, following established formats and protocols.
4. Ensure first-piece approval is performed for all processes before releasing production runs.
5. Understand process variability: while routine visitation is minimal, frequent follow-up is required when quality concerns arise.
6. Minimum Quality Check Frequencies:

• Polytype Printing: Minimum once every 2 hours.
• Flexographic Printing: At every roll change.
• Die Cutting: Minimum once every 2 hours.
• Injection Molding (IML): Minimum once every 2 hours.

1. Complete daily shift reports summarizing quality activities, issues, rejections, and actions taken.

1. Log all inspection data in the designated systems or forms with clarity and accuracy.
2. Participate in first-article inspections and quality sign-offs at the start of production orders.
3. Proactively identify and report non-conformances or process issues to supervisors or managers to ensure rapid containment and resolution.
4. Support continuous improvement efforts by collaborating with production staff and maintenance personnel on root cause analysis and preventive actions.
5. Engage in ongoing training to recognize quality issues and stay current with updated procedures, inspection criteria, and control standards.