Senior Mechanical Engineer, Pack Design
Our Next EnergyNovi, Michigan
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Overview
Schedule
Full-time
Education
Engineering (PE)
Career level
Senior-level
Remote
On-site
Benefits
Career Development
Job Description
Essential Duties and Responsibilities:
- Own the design and engineering of one or more battery pack mechanical components or sub-systems from concept through product launch
- Develop innovative mechanical solutions balancing performance, manufacturability, cost, quality, weight, thermal performance, and timing
- Interface closely with BMS, systems, electrical, thermal, manufacturing, validation, and quality teams to ensure all component and sub-system requirements are achieved
- Ensure proper electrical isolation and environmental protection requirements are incorporated into designs
- Create and maintain 3D CAD models and detailed 2D engineering drawings with GD&T using OnShape or equivalent CAD software
- Conduct tolerance stack analyses to validate component fit, function, and assembly robustness
- Support prototype builds and hands-on development activities including troubleshooting, fit-up, and issue resolution
- Identify technical risks early and rapidly prototype solutions to validate concepts and mitigate issues
- Collaborate with suppliers on design for manufacturability (DFM), sourcing, tooling feasibility, and component quality
- Travel to supplier locations as necessary to evaluate capabilities, review tooling/process readiness, and support launch activities
- Interpret and apply structural, thermal, and mechanical analysis results to improve designs and optimize performance
- Support testing, validation, root cause analysis, and corrective action implementation
- Contribute to intellectual property development including invention disclosures and patent support activities
- Participate in engineering reviews, design reviews, APQP activities, and continuous improvement initiatives
- Support successful prototype, pilot, and production launches
- Perform additional duties as assigned to support business and product development objectives
Required Qualifications:
- Bachelor’s degree in Mechanical Engineering or related engineering discipline required
- Minimum 2+ years of mechanical engineering experience for Engineer level; 5+ years preferred for Senior level
- Experience designing mechanical components and sub-systems in automotive, EV battery, or advanced manufacturing applications preferred
- Experience with 3D CAD software such as OnShape, CATIA, NX, Creo, or SolidWorks
- Working knowledge of GD&T and engineering drawing standards
- Experience supporting product development from concept through production launch
- Understanding of manufacturing processes including castings, stampings, extrusions, plastics, machining, and assemblies
- Strong problem-solving and analytical skills
- Excellent written and verbal communication skills
- Ability to work effectively in a fast-paced and highly collaborative environment
Preferred Qualifications:
- Master’s degree in Mechanical Engineering or related discipline
- Experience with battery pack or high-voltage system design
- Hands-on prototype build and launch experience
- Experience working directly with suppliers on DFM and component validation
- Familiarity with structural and thermal analysis interpretation
- Experience designing for vibration, thermal cycling, water intrusion, and corrosion environments
- Knowledge of automotive product development processes and APQP methodologies
- Formula SAE, EcoCAR, or similar collegiate engineering project experience considered applicable
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FAQs About Senior Mechanical Engineer, Pack Design Jobs at Our Next Energy
What is the work location for this position at Our Next Energy?
This job at Our Next Energy is located in Novi, Michigan, according to the details provided by the employer. Some roles may also include multiple work locations depending on the requirement.
What pay range can candidates expect for this role at Our Next Energy?
Employer has not shared pay details for this role.
What employment applies to this position at Our Next Energy?
Our Next Energy lists this role as a Full-time position.
What experience level is required for this role at Our Next Energy?
Our Next Energy is looking for a candidate with "Senior-level" experience level.
What education level is required for this job?
The education requirement for this position is Engineering (PE). Candidates with relevant qualifications or equivalent experience may also be considered.
What benefits are offered by Our Next Energy for this role?
Our Next Energy offers Career Development for this position. Actual benefits may vary depending on the employer's policies and employment terms.
What is the process to apply for this position at Our Next Energy?
You can apply for this role at Our Next Energy either through Sonara's automated application system, which helps you submit applications 10X faster with minimal effort, or by applying manually using the direct link on the job page.