Sr. Design Engineer, Modular Process Equipment

The Position

We are seeking a Senior Design Engineer to join our Engineering Team. This position will lead the design of modular units for synthetic fuels and chemicals, develop process simulations, PFD and P&IDs, deliver equipment sizing of process equipment and piping and integrate mechanical, process, electrical, instrument and control systems designs for compact units. This role works with cross functional engineers to adapt the process design to smaller scale modular/containerized units and deliver compact design efficiency in terms of operability, safety, and maintainability. This role is based in New Britain, PA

What you get to do

• Create and refine detailed designs for modular systems, including PFDs, P&IDs, material selection, and equipment design:
• Execute equipment design, calculations, and drawings reviews while considering cost, performance, safety, and reliability
• Adapt larger plant equipment design to innovative, smaller modular and containerized units
• Maximize compact unit design efficiency by integrating systems design such as process, mechanical, electrical, instrument, and control systems without compromising safety, operability, and maintainability
• Collaborate with various teams, including cross functional engineers, designers, and operations staff, to bring modular designs from concept to life
• Identify and resolve issues during the fabrication and project execution phases
• Create and maintain documentation, including design specifications, fabrication drawings, and testing protocols
• Partner with program/project manager to manage timelines, budgets, and scope

What you bring to AIRCO

• BS Degree in Chemical, Mechanical Engineering, Industrial Design, or a related field
• 10+ years of system design and integration experience on chemical reactors, separation columns, heat exchangers, high pressure storage vessels, rotating equipment, etc. for smaller scale modular/containerized units
• Experience in Industrial Gases, Chemical Manufacturing, Oil & Gas, or Refining and Petrochemical Industry is highly desirable
• Conceptual process design and Process Flow Diagram development
• Experience with process simulators like Aspen Plus, Aspen HYSYS etc.
• P&ID development and detailed design experience in prior jobs
• Experience in CAD software, such as AutoCAD, SolidWorks, and 3D models
• Knowledge of ASME codes, API standards and NBIC regulations, such as ASME Section VIII Div1 & 2 codes, API 650/620, API 579 and other industry codes and standards typically used in process equipment design. Knowledge of US local regulations (CFR, etc.) is a plus.
• Familiarity with process safety design for handling hazardous chemicals, and experienced with HAZOP methodologies
• Field experience in plant operations and/or construction, ability to analyze and solve technical problems during the design and fabrication process
• Attention to detail with a focus on accuracy and precision in design and fabrication
• Ability to effectively communicate and collaborate with various stakeholders, including designers, engineers, and operations staff
• Understanding of field level electrical, instrumentation, control and automation system
• Understanding of construction and fabrication feasibility, piping and equipment layout, hydraulics, stress analysis, welding, and structure design calculations

U.S. Person status required (U.S. citizen or U.S. permanent resident)

Working at AIRCO - In addition to standard medical and dental benefits, that kick in Day 1, we provide:

Comprehensive Health Benefits

• Full coverage for employee base premiums on health, dental, and vision insurance.
• 70% coverage for spouse and dependent base premiums.
• Choose between base plans or enhanced options to fit your needs.

Health Savings & Flexibility

• Access company-sponsored HSA and FSA accounts to save on healthcare and dependent care expenses.

Income Protection & Insurance

• Company-paid Short-Term Disability insurance.
• Optional Long-Term Disability and Life Insurance plans.

Time Off & Leave

• Flexible and generous paid time off, including national holidays and sick leave.
• Paid family leave to support you during important life moments.

Retirement Savings

• Tax-deferred 401(k) plan with a 3% company match to help you invest in your future.

Commuter Benefits

• Pre-tax savings on transit and parking, plus monthly company contributions.

Additional Perks

• Ancillary benefits through Sequoia, including pet insurance and financial wellness programs.
• Employee wellness program to support your well-being. Inclusive of Wellhub & One Medical.
• Company-sponsored events and programs that promote an inclusive and values-driven workplace.
• In person weekly catered lunch every Wednesday.