Sr Staff Engineer, HVAC + Thermal Systems
Aptera MotorsCarlsbad, California
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Overview
Schedule
Full-time
Education
Engineering (PE)
Career level
Senior-level
Remote
On-site
Benefits
Family/Dependent Health
Paid Vacation
Flexible/Unlimited PTO
Job Description
About the role
Aptera is seeking a Senior Staff Engineer, HVAC & Thermal Systems to lead thermal architecture and HVAC system development for our solar electric vehicle. In this role, you'll define and execute the thermal strategy that keeps our vehicle's occupants comfortable and its battery, powertrain, and electronics running efficiently, all while protecting the ultra-low energy consumption that makes Aptera's solar vehicle possible.
What you'll do
- Lead the design, development, and vehicle validation of HVAC and thermal management systems for Aptera's solar vehicle platform, including battery thermal management (all systems), cabin climate control, and power electronics cooling
- Define thermal architecture strategy that balances energy efficiency, range, and occupant comfort, a critical trade-off given the vehicle's ultra-aerodynamic, solar-charging design
- Own thermal system requirements, specifications, and performance targets from concept through production
- Lead HVAC calculations and simulation work (CFD, 1D/3D modeling) to predict, validate, and optimize system performance ahead of physical testing
- Plan and lead HVAC system validation and thermal programs, including climate chamber testing, hot/cold weather development, and real-world performance verification
- Partner cross-functionally with battery, powertrain, body, and electrical teams to integrate thermal systems into the overall vehicle architecture
- Select and manage relationships with HVAC and thermal component suppliers, including compressors, heat exchangers, refrigerant systems, and heat pumps
- Provide technical leadership and mentorship to junior and mid-level HVAC and/or thermal engineers
- Drive root-cause analysis and resolution of thermal-related field and test issues
- Ensure HVAC system designs comply with relevant automotive thermal and refrigerant safety standards
- Maintain accurate HVAC and thermal systems documentation within the vehicle's Build of Materials (BOM)
Qualifications
- 15+ years of relevant experience in automotive HVAC, thermal systems, or thermal management engineering
- Deep expertise in vehicle HVAC systems and thermal architecture, including battery thermal management systems for electric vehicles
- Proven track record leading thermal system design from concept through production launch
- Strong background in CFD and thermal simulation tools
- Hands-on experience with climate chamber and physical thermal validation testing
- Experience with HVAC systems and its major components and technologies
- Strong cross-functional collaboration skills, working closely with battery, powertrain, and body engineering teams
- Demonstrated technical leadership and mentorship of engineering teams
- Excellent communication skills, with the ability to translate complex thermal engineering concepts for cross-functional stakeholders
Preferred Qualifications
- Experience with solar-integrated or ultra-high-efficiency vehicle platforms
- Experience designing HVAC systems specifically optimized for range extension in EVs
- Proficient with CATIA V6 or similar automotive CAD/simulation tools
- Experience working in a startup or fast-paced product development environment
- Patents, publications, or conference contributions in automotive thermal management
Team Structure
- Individual contributor; collaborate with other teams and individuals, as necessary
Required Experience
- 15+ years of relevant experience in automotive HVAC, thermal systems, or thermal management engineering
Educational Requirements
- Bachelor's degree in Mechanical Engineering, Thermal Engineering, or a related field; Master's degree preferred
Salary + Benefits
- Market competitive compensation package
- Stock option grants
- Fully funded benefits package for employee + dependents
- Generous Flexible Time Away policy
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FAQs About Sr Staff Engineer, HVAC + Thermal Systems Jobs at Aptera Motors
What is the work location for this position at Aptera Motors?
This job at Aptera Motors is located in Carlsbad, California, according to the details provided by the employer. Some roles may also include multiple work locations depending on the requirement.
What pay range can candidates expect for this role at Aptera Motors?
Employer has not shared pay details for this role.
What employment applies to this position at Aptera Motors?
Aptera Motors lists this role as a Full-time position.
What experience level is required for this role at Aptera Motors?
Aptera Motors is looking for a candidate with "Senior-level" experience level.
What education level is required for this job?
The education requirement for this position is Engineering (PE). Candidates with relevant qualifications or equivalent experience may also be considered.
What benefits are offered by Aptera Motors for this role?
Aptera Motors offers following benefits: Family/Dependent Health, Paid Vacation, and Flexible/Unlimited PTO for this position. Actual benefits may vary depending on the employer's policies and employment terms.
What is the process to apply for this position at Aptera Motors?
You can apply for this role at Aptera Motors either through Sonara's automated application system, which helps you submit applications 10X faster with minimal effort, or by applying manually using the direct link on the job page.