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Senior Mechanical Design Engineer, Closures
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Overview
Job Description
In this role, you will:
- Refine and evolve complex closure architectures from concept to launch, driving strategic integration decisions and leading cross-functional consensus to resolve tough geometric challenges, while also anticipating downstream manufacturing and quality challenges before they arise.
- Lead the hands-on design and systems integration of complex mechanisms (actuators, latches, hinges) using high-fidelity CAD (surfacing/solid) and defining new processes for kinematic synthesis.
- Analyze mechatronic systems and structural components using simulation tools (SimSolid, Python, MATLAB) to validate concepts early and develop unique hardware/firmware solutions for dynamic problems.
- Drive quality by creating new engineering standards for DFM and mechanism design, while independently leading root cause analysis and resolution for complex hardware issues.
- Collaborate with internal partners and external suppliers to align on requirements and deliver systems that meet functional, aesthetic, and schedule targets.
Qualifications
- BS in Mechanical Engineering, Robotics, Mechatronics, or relevant field.
- 8+ years of mechanical engineering experience, with a focus on automotive closures or complex robotics.
- Must have a proven track record of taking a closure system or complex mechanism through a full vehicle development cycle (Design -> Sourcing-> Validation-> Launch).
- Deep experience designing automated sliding/hinged doors, liftgates, trunks, or charge port mechanisms. Demonstrated expertise in kinematic synthesis.
- Expert-level fluency in 3D CAD software, preferably CATIA 3D experience.
- Strong knowledge of Design for Manufacturability (DFM), including familiarity with GD&T, dimensional engineering, and manufacturing processes (casting, stamping, injection molding).
Bonus Qualifications
- Experience with MATLAB/Simulink for mechanical system modeling and closed-loop control systems.
- Solid electronics fundamentals; comfortable working with ECUs and performing basic electrical debugging tasks.
- Familiarity with InspireForm, InspireCast, or similar feasibility software.
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